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Staying ahead of your competition with advanced compressed air systems and services that boost productivity, lower operating expenses and extend equipment life is critical to your success.
No matter the industry or application, you can count on Ingersoll Rand as a trusted partner for oil-free compressed
air technologies and services. By focusing on you and your business, we provide collaborative solutions that make you successful,offering a total systems approach to maximise efficiency and performance.
Delivering reliable oil-free compressed air to your facility goes well beyond the compressor itself. Optimise total cost of ownership (TCO) through a systems approach that employs the best air compression technologies that deliver reliability for life—from design to decommissioning.
Your business will benefit from Ingersoll Rand’s partnership through our extensive experience and global expertise to ensure reliability, lower maintenance costs, ease of serviceability and system optimisation.
Throughout the entire lifecycle, our systems approach helps you achieve the lowest operating cost.
There’s a lot riding on the quality of your air. The presence of particles, condensation, oil and oil vapor in a compressed air system can lead to downtime, product spoilage and recall, damage to your brand reputation, or worse, harmed consumers and product liability.
Higher initial costs for oil-free systems are more than offset by lower operational and maintenance costs over a system’s life to maintain the highest air quality
For reliability
A robust product and system design delivers top quality air, protecting sensitive downstream equipment, lowering maintenance and extending equipment life
For productivity
The use of an oil-free Class 0 certified compressor guarantees contamination- free air, eliminating the risk of product spoilage and waste
For serviceability
Our oil-free equipment is designed specifically to make maintenance easy by providing clear access to consumable components
Class 0 is the most stringent air class defined by ISO 8573, part 1. Our oil- free compressors are certified Class 0 for no oil content by TUV to ensure your air quality exceeds specifications.
Ingersoll Rand offers a wide portfolio of reliable oil-free products that will adapt to your industry and application. We will assess and propose the best oil-free solution to increase the productivity of your installation, providing zero risk of contamination of your final product.
Food & Beverage
Product transportation,storage packaging, filling, capping cooling, spraying, cleaning,fermentation,aeration, PET blow molding
Pharmaceutical
Tablet production, coating, mixing, holding, product filling, packaging, bottling, aseptic applications
Electronics
PCB cleaning after production, pneumatic component transfer, sensitive values operation
Chemical
Process air,pneumatic valves,control cylinders,gas separation,pneumatic conveying, destratification, air blanketing, service air
Textile
Pneumatic valves,cylinder control,jet looms, spinning frames, sewing machines, blowguns
Utilities
Instrument air,pneumatic valves,control cylinders, fuel purging, service air, fuel atomisation,air motors
Air compressor use accounts for a significant part of your energy costs. Designed using advanced computer modeling techniques, our team of skilled engineers have created rotary screw compressors that not only maximise efficiency and airflow, but also operate reliably to improve your company's bottom line.
World-Class Efficiency
Our new state-of-the-art modular airend design features an optimized rotor profile that delivers significantly improved efficiency and best-in-class airflow. A high-efficiency induction motor featuring ample sized cooling and low pressure drops is used in conjunction with Ingersoll Rand’s oil-free fixed and variable speed compressors, providing the optimum combination of high airflow with the lowest energy consumption.
Robust Components
Proven, trouble-free airends with patented UltraCoat™technology, enhanced bearing arrangements, a rugged motor design, V-Shield™leak-free PTFE stainless steel braided hoses and O-Ring face seals, integrated oil lubrication and hydraulically actuated inlet valves provide reliability for life.
Flexible Design Options
Our compressors offer air-cooled and water-cooled configurations, extreme ambient temperature options, high dust filtration and outdoor modifications for harsh environments to best match your application.
Simple and Serviceable
Our oil-free compressor package design is simple and spacious–no special tools are required to perform maintenance, and all components are easily accessible. Our durable consumables and wearables lengthen service intervals.
Higher Rated Cooling Capacity
Our compressor systems are designed for 46°C (115°F) operation, versus other designs at 40°C (104°F). This provides an additional cooling margin for trouble-free operation at higher temperatures, prevents shutdown as heat exchangers foul, and protects against corrosion in water-cooled models for more efficient operation.
Oil-Free Rotary Screw
Air Compressors, 185-355 kW
With industry leading specific power*,Ingersoll Rand’soil-free screw compressor package components provide the optimum combination of high airflow with the lowest energy consumption. With an efficient package design and robust components, you are guaranteed 100% oil-free, Class 0 compressed air without sacrificing the reliability you’ve come to trust.
Choose our fixed speed, oil-free compressors for constant demand, or variable speed (VSD) for best-in-class efficiency with fluctuating demand.
The Variable Speed Advantage
We fully integrate matched variable speed drives with the appropriate motors to maximise efficiency and reliability. The high-performance induction motor provides wide turndown and the ability to turn off immediately at minimum speed, so there’s no need to continue running unloaded. VSD air compressors maximise energy savings while delivering reliable, clean air.
Achieve up to 35% Savings over traditional fixed speed
Fixed speed compressors usually require a larger control band, while VSD compressors operate much closer to the target pressure. Every 1 bar (14.5 psi) over required pressure costs an additional 7% in power!
Advanced Compressor Control
Xe-Series controllers deliver increased control and functionality through an intuitive user interface and provide remote access with any common, current web browser. Variable speed models can sequence up to four compressors without additional hardware to increase efficiency and stabilise pressure.
How We Build Reliability into Every Component
Rotor Performance—The Key to Reliable Compressor Operation
Compressor rotors take a beating. Overtime, their surfaces can deteriorate, making rotors increasingly susceptible to compressed air impurities and temperature fluctuation.
UltraCoatTM Ingersoll Rand eliminates this problem with UltraCoat, an advanced rotor and housing protection process that ensures the most durable coating, with unmatched adhesion properties and temperature resistance.
Typical Problems of Coatings on Oil-Free Rotors
Rotor Coatings Wear Off
Contaminants
cause coatings to
deteriorate, leaving microcavities on the rotor surface.
Exposing Steel Rotors
Once the coating
wears off, carbon
steel rotors used in competitor’s products will corrode.
Resulting in Damage
Rust and pitting will develop, leading
to damaged rotors, inefficient operation and possible
compressor failure.
UltraCoat—Energy Savings and Longer Life
Ultracoat is comprised of a patented MoS2 (molybdenum disulfide) blend that forms a virtually unstoppable chemical and mechanical bond with the rotor’s surface.
This long-lasting formula continuously delivers the precision and lubricity required for tight tolerance performance in the compressor’s rotary screw. In conjunction with a best-in-class
second-stage stainless steel rotor,UltraCoat delivers greater reliability in performance and air quality, rotor longevity, increased uptime, and reduced energy costs.
Innovative Design, Flexible Choices
Our compressor systems provide flexible equipment choices, as well as advanced solutions that ensure reliable flow—even in extreme operating environments. That’s what you expect from
Ingersoll Rand. That’s what you get from our oil-free rotary screw compressors.
Mix and match motors and airends to achieve the exact level of performance and economy your operation and budget require.
iEfficiency for Constant Demand: Fixed speed compressors featuring the reliable and efficient TEFC induction motor
NEfficiency for Variable Demand: VSD compressors with the highest efficiency motor available
IePremium Efficiency for Constant Demand: Fixed speed compressors with the continuous duty TEFC induction motor and enhanced features for improved performance and efficiency
nePremium Efficiency for Variable Demand: VSD compressors with enhanced features for improved performance and efficiency
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High ambient rating up to 55°C |
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Harsh water cooling system (water-cooled only) |
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Seawater cooling system (water-cooled only) |
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AIR TREATMENT
Moisture and contamination in compressed air cause significant problems in equipment operation, such as rust, scale and clogged orifices that result in product damage or costly shutdowns. Making our air treatment equipment an integral component of your compressed air system will improve productivity, system efficiency and product or process quality.
Desiccant Dryers
Choose desiccant dryers when very low dew points are necessary for high-quality air and to prevent potential freeze-up. Depending on whether you require lower initial capital costs, or lower energy use, choose from heat-of-compression (HOC), heatless, externally
heated or heated blower desiccant models.
Desiccant Dryer Features
Delivers reliable -40℃ (-40°F) pressure dew point in most operating conditions
High-strength desiccant and durable valves
Low pressure drop design saves energy
Advanced microprocessor control is easy to use andmaximises uptime
Refrigerated Dryers
Our cost-effective refrigerated dryers provide clean, dry air for most industrial applications. Choose efficient cycling dryers to maximise energy savings or non- cycling dryers for a lower initial cost.
Refrigerated Dryer Features
Dew points as low as 3°C (38°F), meeting ISO Class 4 requirements
Corrosion-free heat exchanger design for reliable operation
Intuitive microprocessor control for easy operation
Compact design for easy serviceability
Cost-Effective Operation
Choose refrigerated dryers for lower capital, operating and maintenance costs for many industrial applications.
OIL-FREE PARTS AND ACCESSORIES
A compressed air system is a significant investment. You expect consistently reliable, clean, dry air at the lowest possible operating cost. Choose our genuine parts and accessories to ensure that your compressor is running efficiently and productively.
F-Series In-Line Filters
Our advanced compressed air filters reduce contamination in your air stream to help protect finished goods, critical processes and valuable equipment.
Compressed Air Receiver Tanks
Our air receiver tanks are available in horizontal and vertical orientations, are designed for extra air storage and made with steel for long-lasting durability.
Heavy-Duty No-Loss Drains
No-loss electronic and pneumatic drains are the most reliable, durable and energy-efficient way to remove condensate from air compressors and system components.
Filters
Ingersoll Rand provides the highest-quality OEM filters for preventative maintenance that eliminate the risk of using will-fit parts.
Power Management
Lower your cost of ownership with our power management solutions, including disconnects, fuses and transformers.
OEM Replacement Parts
We have the exact genuine OEM parts you need with extensive inventories maintained in strategic locations around the world.
Installation Solutions
We offer a complete range of products and services in compressed air system installation, integration and commissioning. Regardless of the size and scope of the job, Ingersoll Rand has the capability to manage your project from start to finish.
Project Management Services
Fully integrated services managed by experts that ensure efficient operation
SimplAir® Piping Systems
Durable aluminum piping and“quick-connect”fittings enable easy installation
MAINTENANCE
Ensure reliability for the life of your compressed air equipment with our CARE service programs. With CARE, we have one goal—to earn the right to be be your trusted partner.
Total Protection, Eliminate the Risk
Package CARE™represents the greatest value for asset management by transferring operational risk to Ingersoll Rand. We are responsible for scheduled maintenance, as well as using predictive and analytical tools to help prevent unexpected interruptions in your production.
Package CARE™is proactive. Other companies only replace parts after they have failed.
No Proration
We are committed to keeping equipment operational at no additional cost.
Trustworthy Pricing
Competitive agreements increase in price for parts and service labor at the will of the supplier.
Risk Transfer
Extended warranties on competitive agreements typically cover defects in materials and workmanship, specifically excluding wear and tear, corrosion, etc. PackageCARE™covers it all.
No Fine Print
The fine print on many agreements with extended warranties allows companies the opportunity to deny claims. Additionally, certain aspects of a repair are not covered, such as consumables or travel. With PackageCARE™, there’s no fine print.
No Paperwork Hassles
Extended warranties require you to maintain certain records or submit information to the supplier,otherwise coverage can be denied.
No Surprises
Most extended warranty contract language states they can terminate for convenience. With PackageCARE™, we cannot walk away.
Flexibility
Package CARE™has more flexibility than an agreement with extended warranty. You can add older equipment, dryers and filters or include a rental compressor.
Lower Cost of Ownership
CARE service programs provide the most cost-effective solutions based on your customized maintenance strategy.
Quality Results
Ingersoll Rand factory-trained service technicians are backed by more than 145 years of industry experience.
Increased Uptime
Our CARE programs help decrease unplanned downtime and costly production interruptions.
Efficient Energy Use
Peak system efficiency is achieved through properly performed maintenance and inspection.
Peace of Mind
Our world-class services will help you achieve the results you need, while you focus on what’s important to your business.
Productivity is reduced by air loss caused by emergencies, maintenance and ongoing inefficiencies in your facility. Use our comprehensive products and services to minimise short term production losses and meet longer term sustainability goals.
Lower Your Operating Costs
To optimise your total cost of ownership, you need to look beyond just the air compressor. Here are some additional ways that Ingersoll Rand can help you reduce energy and equipment costs:
IR5300 Controller
Control up to three oil-free compressors (one VSD, two fixed speed) to optimise energy use
New iControl
Maximise productivity with iControl, that provides a centralised control system for your entire air compressor room.
Energy Recovery Systems
Reuse heat generated during the air compression process for a variety of uses throughout your plant.
Airend Remanufacture
Based in China, our rotary airend program will maximise your compressor lifecycle while consuming less. It saves money, promotes reuse and eliminates unscheduled interruptions.
PERFORMANCE SERVCES
Whether you need to manage costs, increase reliability or plan for future growth, our portfolio of assessment tools will provide you with detailed diagnostics that give you the proper insights to help lower total cost of ownership.
■ Track System Performance
■ Increase System Efficiency
■ Improve Production and Reduce Waste
■ Eliminate the Guesswork
System Automation
System assessments often identify waste caused by lack of adequate controls. Our suite of system automation solutions lower energy costs and stabilize pressure.
Address
Room 2021, Building 5, Lane 1215, Yushu Road, Yongfeng Street, Songjiang District, Shanghai, China
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